Asus RMAPretest User Manual

NB MB Level 1NB_MB Level 1 Training MaterialsagateasASUS Confidential

11--3 PCB Trace Scratched3 PCB Trace ScratchedFigure 7. Figure 8.ggFigure 9. Figure 10.ASUS Confidential10gg

MIC TestMIC TestPlease insert Mic-Phone to testASUS Confidential100

MS/SD CARD TestMS/SD CARD TestPlease insert the MS/SD-card into card-Reader (Picture 1) ASUS Confidential101

TOUCHPAD TestTOUCHPAD TestASUS Confidential102

VCD PLAY TestVCD PLAY TestASUS Confidential103

WEBCAM TestWEBCAM TestASUS Confidential104

NEWCARD TestNEWCARD TestIf the newcard is normal, it will appear the pictures1.ASUS Confidential105

WIRELESS TestWIRELESS TestIf the wireless is normal, it will appear the below pictures. ASUS Confidential106

WIRELESS TestWIRELESS TestASUS Confidential107

11--4 PCB Trace Scratched4 PCB Trace ScratchedFigure 11Figure 12.DamageCommentsRepairExchangeIn- Out-Figure 11.gDamageCommentsRepairExchangeWarranty W

22--1 PCB Broken1 PCB BrokenFigure 13Fi 14Figure 13.Figure 14.Figure 15ASUS Confidential12Figure 15.

22--2 PCB Broken2 PCB BrokenDamage Comments Repair ExchangeIn-WarrantyOut-WarrantyPCB Broken [Figure 13~15]The broken part already destroy PCB Reje

33--1 Damaged capacitors, resistors, inductors, 1 Damaged capacitors, resistors, inductors, small passive components, socket, etc.small passive compon

33--2 Damaged capacitors, resistors, inductors, 2 Damaged capacitors, resistors, inductors, small passive components, socket, etc.small passive compon

44--1 PCB & Component Oxidation1 PCB & Component OxidationFigure 22. Figure 23.Figure 24. Figure 25.ASUS Confidential16

44--2 PCB & Component Oxidation2 PCB & Component OxidationFigure 26. Figure 27.Figure 29.Figure 28.ASUS Confidential17

44--3 PCB & Component Oxidation3 PCB & Component OxidationDamage Comments Repair ExchangeIn-WarrantyOut-WarrantyComponent and dComponent or PC

55--1 PCB Burned1 PCB BurnedFigure 30. Figure 31.Figure 32. Figure 33..ASUS Confidential19

OverviewOverview Chapter 1. Testing flow chart………………………P3~P5 Chapter 2. Customer Induced Damage (CID) criteria…………………………………………P6~P28 Chapter 3. ASU

55--2 PCB Burned2 PCB BurnedFigure 34Figure 35Figure 34.Figure 35.ASUS Confidential20Figure 36. Figure 37.

55--3 PCB Burned3 PCB BurnedIn-Out-Damage Comments Repair ExchangeInWarrantyOutWarrantyPCB Burned [Figure 30 37]If M/B PCB is burned. Rejected - - -[

66--1 Component Burned1 Component BurnedFigure 38. Figure 39.Figure 41.Figure 40.ASUS Confidential22

66--2 Component Burned2 Component BurnedFigure 43.Figure 42.Damage Comments Repair ExchangeIn-WarrantyOut-WarrantyComponent Burned For genera

77--1 Missing Component1 Missing ComponentFigure 45.Figure 44.Figure 46. Figure 47.ASUS Confidential24

77--2 Missing Component2 Missing ComponentFigure 48. Figure 49.Damage Comments Repair ExchangeIn-WarrantyOut-WarrantyggWarrantyWarrantyif missing comp

88--1 S/N Damage1 S/N DamageFigure 50.Figure 51.Figure 50.Figure 51.Damage Comments Repair Exchange In-WarrantyOut-WarrantyS/N Damaged[Figure 50]No

99--1 1 DirtDirtFigure 52. Figure 53.Damage Comments Repair ExchangeIn-WarrantyOut-WarrantyDirt [Figure 52~53]For general, if the board is

1010--1 CID&O.O.W service process flow chart1 CID&O.O.W service process flow chartASUS Confidential28

Chapter 3Chapter 3ASUS Pretest Fixture PackageASUS Confidential

Chapter 1Chapter 1Testing Flow ChartASUS Confidential

ASUS Pretest Fixture Package ContentsASUS Pretest Fixture Package ContentsPART NUMBER FIXTURE NAMEAMOUNT PHOTO22-060001280 AUDIO TEST FIXTURE160R-R00L

ASUS Pretest Fixture Package ContentsASUS Pretest Fixture Package ContentsPART NUMBERFIXTURE NAMEAMOUNTPHOTOPART NUMBERFIXTURE NAMEAMOUNTPHOTO16-00050

ASUS Pretest Fixture Package ContentsASUS Pretest Fixture Package ContentsPART NUMBERFIXTURE NAMEAMOUNTPHOTOPART NUMBERFIXTURE NAMEAMOUNTPHOTOSOCKET47

ASUS Pretest Fixture Package ContentsASUS Pretest Fixture Package ContentsPHOTOAMOUNTFIXTURE NAMEPART NUMBER1PHOTOAMOUNTFIXTURE NAMEPART NUMBEREC JIG

ASUS Pretest Fixture Package ContentsASUS Pretest Fixture Package ContentsPHOTOAMOUNTFIXTURE NAMEPART NUMBER1PHOTOAMOUNTFIXTURE NAMEPART NUMBERMemory

Chapter 4Chapter 4Pretest operate description ASUS Confidential

Pretest operate descriptionPretest operate description--11Visual inspection:Visual inspection:Inspect NB_MB have broken, oxidized…..Inspect NB_MB have

Pretest operate descriptionPretest operate description--22AC_BAT_SYSilBefore testing,Before testing,Please check M/B this signal ofPlease check M/B th

Pretest operate descriptionPretest operate description--33If Visual inspection is OK.If Visual inspection is OK.Please plug AC adapter power Please pl

Pretest operate descriptionPretest operate description--441.Plug CPU Voltage tool into CPU 1.Plug CPU Voltage tool into CPU socket socket 2.And press

1. Pretest Flow Chart1. Pretest Flow ChartVisual Visual InspectionCIDcheckPlugalltestReturn to CID processCIDCIDcheckR k (ARN)CPU,RAMPlugalltesttools(

Pretest operate descriptionPretest operate description--551.Turn off power and Remove CPU 1.Turn off power and Remove CPU ppvoltage tool.voltage tool.

Pretest operate descriptionPretest operate description--66Plug PORT80_MINIPCI Debug Plug PORT80_MINIPCI Debug Card into M/B MINIPCI Slot.Card into M/B

Pretest operate descriptionPretest operate description--77Plug VGA Monitor Cable into Plug VGA Monitor Cable into M/B VGA port connector.M/B VGA port

Pretest operate descriptionPretest operate description--88Pl LAN l b k TEST Fi tPl LAN l b k TEST Fi tPlug LAN loop back TEST FixturePlug LAN loop bac

Pretest operate descriptionPretest operate description--99Pl TEST H d di k i t HDDPl TEST H d di k i t HDDPlug TEST Hard disk into HDD Plug TEST Hard

Pretest operate descriptionPretest operate description--1010Plug Internal Speaker into Plug Internal Speaker into Speaker connector.Speaker connector.

Pretest operate descriptionPretest operate description--1111Plug Internal Keyboard into K/B Plug Internal Keyboard into K/B connector.connector.11-1Pl

Pretest operate descriptionPretest operate description--121212-112-112-2Plug SD card into card reader.Plug SD card into card reader.ASUS Confidential4

Pretest operate descriptionPretest operate description--1313Plug LCD Module into LVDS & Plug LCD Module into LVDS & Inverter connector.Inverte

Pretest operate descriptionPretest operate description--1414Power switchingPhth ithi bttPhth ithi bttPush the power switching button once,Push the pow

2. Final Test Flow Chart2. Final Test Flow ChartVisual Visual inspection (OQC)Rework CheckRework Check(ARN)Rework Check(ARN)Return to engineer repair

Pretest operate descriptionPretest operate description--1515When system is booting,When system is booting,Entering BIOS setup Utility, and Entering BI

Pretest operate descriptionPretest operate description--1616After Load setup Defaults & setup system clock,After Load setup Defaults & setup s

Free DOS Test Program IntroductionFree DOS Test Program Introduction¾Download¾DownloadAccess SIP-> Public Folder->GTC->ASUS NB，open ASUS NB I

Free DOS Test Program IntroductionFree DOS Test Program Introduction¾ Add modelAccess SIP web.ASUS Confidential53

Free DOS Test Program IntroductionFree DOS Test Program IntroductionClick ASUS NBASUS Confidential54

Free DOS Test Program IntroductionFree DOS Test Program IntroductionDownload the Program PackageY08W01.rar about which modelyou need. ASUS Confidentia

Free DOS Test Program FlowFree DOS Test Program FlowInto DOS Mode TESTFANON TESTChoice execute file by modelModel & BIOS TESTLED TESTCD ROM TESTCH

Choice Model & Running Test Program Choice Model & Running Test Program Choice Model name and running test program.When system standby (like t

Model & BIOS TestModel & BIOS TestModel and BIOS TestCheck Product typeCheck BIOS VersionCheck BIOS VersionASUS Confidential58

Check CPU SPECCheck CPU SPECConfirm the CPU specCheck CPU spec same with your fixtureCheck Front side bus speed is real (The speed does match that of

Chapter 2Chapter 2Customer Induced Damage (CID) it i(CID) criteriaASUS Confidential

Temperature TestTemperature TestTemperature TestTest fail will show this PICASUS Confidential60

Check MACCheck MACCheck MACASUS Confidential61

Input MAC addressInput MAC addressMake sure MAC address is correct, if not please type the right MAC address.Then save this file!ASUS Confidential62

USB TestUSB TestUSB Test Test fail will show this PICASUS Confidential63

Touchpad TestTouchpad TestPAD TestWhen your finger touch the pad and move one direction, the bule sign move the same direction with your finger.d ec o

LCDRGB TestLCDRGB TestLCDRGB TestIf you find the vertical wave and horizontal wave between the LCD RGB Test,It has problemproblem.ASUS Confidential65

Instant SetupInstant SetupPress the instant key button 3 seconds ,th id h t lthe grids change to green color.ASUS Confidential66

Keyboard TestKeyboard TestKEYBOARD TestChoice one language for theChoice one language for the Keyboard, and then into next screen. Please check the ke

Speaker TestSpeaker TestSpeaker Test Test fail will show this PICASUS Confidential68

Function TestFunction TestFunction TestTest fail will show this PICASUS Confidential69

CID OutlineCID Outline1 PCB Trace Scratched1. PCB Trace Scratched2. PCB Broken33Damaged capacitors resistors inductors3. 3. Damaged capacitors, resist

FAN TestFAN TestFAN TestUnable to wheel or Speed Error on FAN Test fail will show this PIC ASUS Confidential70

LEDALL TestLEDALL TestLEDALL TestCheck the light of LEDS,If the notebook’s LEDS are different to screen display that’s failscreen display, that’s fail

CD ROM TestCD ROM TestCD ROM TestTestfailwillshow thisPICTest fail will show thisPICASUS Confidential72

LID Switch TestLID Switch TestLID Switch TestPlease run test according to the words in below pictureASUS Confidential73

HDD TestHDD TestHDD TestASUS Confidential74

CARD TestCARD TestCARD Test1.please insert the MS-card into card-Reader(Picture1)2SS(i 2)2.please change MS-card to SD-card(Picture2)Picture1Picture2T

ESCD TestESCD TestESCD TestASUS Confidential76

MEMSIZE Test MEMSIZE Test MEMSIZE TestASUS Confidential77

TPM TestTPM TestTPM TestASUS Confidential78

Battery TestBattery TestBATTERY Test Test fail will show this PIC ASUS Confidential79

11--1 PCB Trace Scratched1 PCB Trace ScratchedFigure 1. Figure 2.Figure 3.Figure 4ASUS Confidential8gFigure 4.

Windows Test Program IntroductionWindows Test Program Introduction¾Download¾DownloadAccess SIP-> Public Folder->TC->ASUS NB，open ASUS NB Inde

Windows Test Program IntroductionWindows Test Program Introduction¾ InstallationOperate the program which called “WTP.EXE”, and it will automatically

Windows Test Program IntroductionWindows Test Program Introduction¾ Installation Program will extract into C:\folder WTC and create a shortcutwhich is

Windows Test Program IntroductionWindows Test Program Introduction¾ Add modelAccess SIP web.ASUS Confidential83

Windows Test Program IntroductionWindows Test Program IntroductionClick ASUS NBASUS Confidential84

Windows Test Program IntroductionWindows Test Program IntroductionDownload the windows test program about which model you need. ASUS Confidential85

Windows Test Program IntroductionWindows Test Program IntroductionDouble-click to extract the program download.ASUS Confidential86

Windows Test Program IntroductionWindows Test Program IntroductionOperate “ASUS WTP”, choose Tools->Add ModelASUS Confidential87

Windows Test Program IntroductionWindows Test Program IntroductionChoose C:\WTC\xls in the pop-up dialog.ASUS Confidential88

Windows Test Program IntroductionWindows Test Program IntroductionChoose the model which you need to add, then click “Import DB”.ASUS Confidential89

11--2 PCB Trace Scratched2 PCB Trace ScratchedFigure 5. Figure 6.Damage Comments Repair ExchangeIn-WarrantyOut-WarrantyPCB Trace Scratched PCB Trac

Windows Test Program IntroductionWindows Test Program IntroductionAfter add in it successfully, we can find the new program which is dd d i ht Th t t

Windows Test Program IntroductionWindows Test Program IntroductionDouble-click the “AUTORUN” to run the test program. ASUS Confidential91

Windows Test ProgramWindows Test Program FlowFlowASUS Confidential92

DVD COMPARE TestDVD COMPARE TestPlease insert a DVD-RW disc into ODDASUS Confidential93

CD COMPARE TestCD COMPARE TestTest fail will show this PICTest fail will show this PICASUS Confidential94

CHECK DEVICE DRIVER TestCHECK DEVICE DRIVER TestTest fail will show this PICASUS Confidential95

EXT/INT SPEAKER TestEXT/INT SPEAKER TestPlease press the number that you heardASUS Confidential96

FINGER PRINT TestFINGER PRINT TestASUS Confidential97

KEYBOARD TestKEYBOARD TestASUS Confidential98

LCD TestLCD TestCheck LCD Water Wave, press “ESC” to EXITPlease choice PASS or FAILASUS Confidential99